Complete mechanical & electrical overhaul of Caterpillar 250 kVA industrial diesel generator set, including 6-cylinder engine reconditioning, fuel injection timing calibration, cooling radiator overhaul, alternator coupling, and heavy steel skid frame integration.
Fully assembled Caterpillar 250 kVA industrial diesel generator set mounted on heavy structural steel channel base skid with anti-vibration mountings, complete with radiator, fan guard, and 250 kVA alternator control terminal box.
Front-quarter view highlighting the heavy-duty Caterpillar radiator cowl, mechanical fuel injection lines, dual spin-on fuel filters, air intake housing, and flexible exhaust bellows.
Caterpillar 6-cylinder in-line diesel engine during skid mounting and reconditioning stage, showing front vibration damper pulley, water pump, and in-line fuel injection pump prior to radiator fitting.
End-to-end overhaul and workshop integration of a Caterpillar 250 kVA industrial diesel generator set. Work covered complete engine block inspection, cylinder head decarbonizing and valve seat grinding, fuel injection pump calibration and high-pressure line testing, cooling system radiator and water pump renewal, crankshaft damper verification, brushless AC alternator winding insulation resistance testing, and laser alignment on a heavy-duty structural channel skid base with anti-vibration mountings (AVM pads) for stable continuous power generation.
Adheres strictly to ISO 9001:2015 quality control checklists, micrometric runout verification, and calibrated torque specifications.
Executed under ISO 45001:2018 occupational safety protocols, certified rigging, PPE compliance, and zero-accident target execution.
Comprehensive commissioning documentation including FAT/SAT reports, dynamic vibration logs, and warranty certificate.
Consult our engineering team for precision fabrication, on-site heavy erection, hydraulic rebuilds, or industrial generator support.
